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  All of the Ferro alloys products manufactured by C.C.M ASIA Company are sold though the company's agencies. And the providers and manufacturers of Ferro alloys basic materials produce their commodities concordant with the global standards and all of them have obtained ISO 18000, ISO 14000 and ISO 9000 from European Union.

 

   1-Ferro Silicon

   2-Micro Silica 

   3-High carbon Ferro-chromium

   4-Low carbon Ferro Chromium

   5-Ferro Silicon magnesium

   6-High carbon Ferro Magnesium 

   7-Low carbon Ferro Magnesium 

   8-Petrol coke

   9-Bauxite

   10- High sulfur graphite

   11-low sulfur graphite

   12-Oily graphite

   13-Ferro Phosphor

   14-nickle

 

  1-Ferro Silicon

  Ferro Silicon is usually used in steel industry as a deoxidizing material and it is also used as a bud or spraut in the Moulding industry. It also has major applications as deoxidizing material in steel manufacturing and alloy manufacturing industries, in the production of cast iron and steel, making improvement in the metallic structure and granulation in the molding of alloy and non-alloy cast irons, restoration of other Ferro alloys, and especially in the structure of nouvelle alloy steel. The main material used is FE Si Mg. This product which presently is manufactured in 3 different sizes: (10-60) mm, (3-10) mm, (0-3) mm, is supplied in domestic and foreign markets and is packed according to the global standards. The customers' taste is an important factor in selecting the packing type. The product is produced using Norway's Elkem Technology.

The chemical components of the product

The physical properties of the product

 

 

  2- Micro Silica

  The dust resulted from the production of Ferro Silicon, is gathered through special processes for the sake of environmental health and economical reasons and is offered to the market under the trade name of Micro Silica has many applications in different industries such as refractory, paint manufacturing, hardware industries, including the manufacturing of computer chips, and also one of its most important applications is in building construction since through adding this substance to the concrete, the resistance, durability and the impermeability of the concrete will be increased so that nowadays the aforesaid substance is considered as the main components of concrete in bridge construction industry and building construction.  

The chemical components of the product

Physical properties of the product

 

  3- High carbon Ferro-chromium 

  Chromium improves the inflexibility of the steel in oil and weather and through lowering the critical cooling rate essential to create marten site, it will increase the depth of hardened layer and in this way the inflexibility of steel is improved and the impulsive resistance is decreased. Principally in Metallurgy science (melting of metals), the Chromium element is a constituent of Carbide; and Carbides in steel alloys made by Chromium show an increased resistance to abrasion. The resistance towards heat and hydrogen pressure is also improved through adding chromium. To increase the resistance of steel, and specially the specific alloy cast irons against corrosion, the use of at least 13% Chromium will be essential which should be solved in the main element. Chromium narrows the limit of austenite and in this way the ferrite zone is expanded but in Manganese –Chromium and Nickel-Chromium steel alloys it stabilizes the zone of austenite. 

The chemical components of the product (Fe cr)

 size distribution of product

  4-Low carbon Ferro Chromium

  The chromium improves the inflexibility of steel in oil and water and through lowering the critical cooling rate essential for marten site, the depth of hardened layer is increased and through adding it to the alloy, the inflexibility is improved and moreover the impulsive resistance is decreased. Principally the low carbon Ferro Chromium is used in the production of special alloy steel. Carbon in Metallurgic structure of a piece leads to problems and in order to increase the effects of carbon, the low carbon Ferro chromium is used. Generally these alloys show an extraordinary resistance to corrosion.

The chemical compound of the product (Fe cr)

The size distribution of the product (Fe cr)

  5-Ferro Silicon magnesium

  The magnesium component of cast iron makes the condition proper for the establishment of global graphite. In alloy manufacturing, the unbreakable cast irons have many applications. And through adding Ferro Silicon Magnesium to steel and cast iron alloys, the resistance to impulse is also increased and the rigidity is improved. Through adding a specific portion of Ferro Silicon magnesium to cast irons their rigidity is increased from 40 to 60 Kg/square millimeters in non alloy cast irons and from 60 to 110 Kg/square millimeters in austemperred alloy cast irons (ADI). Generally the Ferro Silicon Magnesium is added a little before pouring the melted material in the mould. The magnesium is absorbed by graphite sprout’s, and the surface tension is changed so that the growth condition will be the same in all directions and the tension rigidity and the relative length change and elastic module of the parts is improved. 

The chemical compound of the product (Fe si Mg)

 size distribution of the product (Fe si Mg)

 

  6- High carbon Ferro Magnesium 

   Magnesium is used as a deoxidizing material. The combination of this element with Sulfur makes Magnesium Sulfur (Mns) and in this way the improper effect of Ferro Sulfur and the resulted breakability is decreased. This element has a special importance as a component in nicely cut cast irons and steel. Through adding of specific Ferro magnesium to the alloy the risk of breakability of the piece or pieces is decreased and the Ar1, A3 lines are lowered and the critical cooling rate is significantly decreased and in this way the rigidity is increased. Also through adding a portion of magnesium, the rigidity is increased. And if the portion added is more than 4%, a marten site structure is developed in the alloy and the breakability of pieces is increased therefore it is only used in special alloys. The steel produced with more than 12% of Mn, and high percentage of carbon, is austenite. Since Mn. expands the austenitic limit significantly. In the steels produced through adding a portion of Ferro Magnesium, the rigidity of outer layer is increased as a result of impulsive tension to the outer layer while the inner layer remains soft and thus they show a high resistance toward impulsive forces. The steels, in which the Mn is used with a portion more than 18%, can not be magnetized because of excessive transformation and the produced alloys are special and are used cold as soft steels in low temperatures. The heat expansion coefficient of steels is used through adding a portion of magnesium while their heat and electrical conducting capability are decreased. Generally magnesium is one of the main 5 elements of Ferro alloys and for each 3% of magnesium used the steel tension resistance is increased for 10Kg/mm and if the magnesium is used in a portion between 3 to 8%, the tension resistance will be less increased and if it is used in a portion more than 8%, the tension resistance will be decreased. When it is intended to increase the mechanical resistance and rigidity in addition to the tension resistance, the high carbon Ferro Magnesium is used. 

Chemical compound of the product (Fe Mn+)

size distribution of the product (Fe Mn)

  7-  Low carbon Ferro Magnesium 

  Magnesium is one of the main elements used in the metallurgic structure of steels. Through lowering or increasing of manganese portion in steel alloy, the rigidity of steel can be decreased or increased. The formability and welding ability is increased but it has a little effect on elasticity. considering the fact that in this type of Ferro alloys, the increase of carbon results in the resistance towards abrasion, the addition of 3% of manganese will increase the tension resistance of the steel for 10kg/mm and it will be less increased if adding 3 to 8% of manganese and in case of adding more than 8%manganese, the resistance will be decreased. The yield stress and stretch strength tension changes are similar to those of tension resistance and through increasing the manganese in steel alloys, the rigidity depth will be increased. In some special steels, the high percentage of carbon in Ferro Magnesia results in changing of steel structure or molded pieces and when it is intended to increase the rigidity of steel and prevent the decreasing of elasticity low carbon Ferro Magnesia shall be used. 

The chemical compound of the product (Fe Mn-)

Grain size of product (Fe Mn-)

  8-Petrol coke

   Coke is used in high stoves and great companies of alloy manufacturing as a vital primary substance which is not substitutable. Presently it is attempted to decrease the consumption of coke in high stoves and great Iranian and international companies has had important achievements in this regard which can change the parameters of steel production in the next few years. The lowering of coke consumption per 1 ton of cast iron produced has been the result of using gondola in the high stoves which generally is used in the restoring process for the production of steel from coke. And it is mainly used in steel, cast iron and Ferro alleys manufacturing industries in the form of petroleum coke. C.C.M ASIA Company provides the major part of his need from European Union and Chinese markets.

Chemical compound of the imported petrol coke:

Screen size: 1-4 mm

  9-Bauxite

   C.C.M ASIA Company has started large activities at the field of refractory materials. The company's experts have conducted various examinations on the products provided from domestic or foreign manufacturers .they also conduct different tests on the new refractory products received to produce the commodities with higher quality. Today special research units are established in this company prepared to cooperate with other international and multinational research centers in the region.

C.C. M ASIA is ready to conduct joint researches with domestic and international companies for producing of new refractory materials and industrial bricks in Alborz Industrial city and Iran's north regions and he welcomes any types of investment.

v    Bauxite is a compound of 3 minerals

             a)     Gibest Al2O3.H2O

             b)    Diaspur Al2O3.H2o

             c)     Buhmit Al2o3.H2O

v    Bauxite is used in the following cases

1-     Aluminum production(87% Al2O3 min)

Almost 90% of world produced bauxite is used for the production of Aluminum. And according to Bayer method, the percentage of Alumina should be high and the Silicon should be less than 5%. 

2-     refractory consumption  (75-90% Al2O3)

Contains proper chemical compound: less than 2 % of Ferro oxides , less than 3.8% of titanium oxides, and the minimum percentage of  alkali elements .and because of having high refractory properties it is generally used in steel and molding industries and also in the structure of patil lining.

 

3-     abrasive consumption(78-85%AL2O3)

  Contains the chemical compound of Calcined Bauxite

                4- Chemical consumption (57-60%Al2O3)

In the production of alumina contained chemical materials it contains the minimum proportion of Ferro and the Alumina is solvable in Sulfuric Acid.                   

 Bauxite 2

Bauxite is used in the production of high alumina cement and it has the minimum percentage of Silicon and Ferro. The cement type determines the percentage of Al2O3 used. The bauxite presently supplied by this company for the domestic customers, is of a rotary type. 

The chemical compound and physical properties of rotary bauxite

 Grain’s size product of rotary bauxite

  10- High sulfur graphite  

   Black carbon or graphite is crystallized in the hexagonal system and after being crystallized it will be show itself with a metallic luster. Its specific gravity is between 2.1 to 2.2 and it is used mostly and mainly in the metal melting and molding industries for alloy manufacturing and making structural changes in the metals. it is used because of containing high percentage of Sulfur , because comparing with other elements , Sulfur shows the highest degree of tendency to form sulfuric compounds that leads to grains segregation  .It is also used to mold the pieces that should be nicely cut and easily machinable and also in order to reduce the breaking strength of pieces or alloys. 

The chemical compound of the product

Size distribution of the product 

  11-low sulfur graphite

    Low sulfur graphite is an important factor in molding and welding industries because of the effects it has on super alloys. The sulfur percentage should be too trivial and controllable so that it does not lead to the structural changes in the alloy. Principally, using low sulfur graphite in super alloys and iron cast alloys results in a proper rigidity and the resistance to abrasion will be increased. 

The chemical compound of the product

 

size distribution of the product

  12-Oily graphite

  Oily graphite is mainly used in molding industries and its industrial types are produced through special analysis. It is generally used in order to level an area.

Chemical composition                    C=90 %( min)

                  Screen size: Mesh 200 

  13-Ferro Phosphor

    Phosphor exists in different types of white phosphor, yellow phosphor, and black red phosphor. Phosphor has a destructive effect on the steels and it should be used in a controllable portion between 0.03 to 0.05 Phosphor is known as a bothering element in the steels because it causes alluvial materials of phosphor compounds after freezing which results in secondary separation at the freezing mode and it also leads to the developing of austenite zone. Phosphor penetrates in a low speed at α phase and results in inconsistency in the consistent structure of metals. Using phosphor will be too trivial even at the time of emergency because it makes the alloys breakable and highly sensitive to impulsive forces.

The Ferro Phosphor is used more often in the steels used as construction materials and it increase the rigidity and resistance to corrosion if it is combined with 1.0% carbon. Especially in Chrome and Nickel contained austenitic steels it may increase the yield point.

Principally, it is used in special alloys of molding to change the form of phases and Ferro Phosphors used generally contained 15 to 25 % phosphor

  14-Nickle

    In the steels used as construction material or those used in alloys, nickel increases the resistance to impulsive forces even in very low temperatures. Nickel does not lead to the generation of carbide and lowers the transforming points of A1 & A3 and through developing of a solid solution, it will increase the rigidity o all steels. If it is used in more than 7%, it will expand the austenite zone in the steels that contain high percentage of Chrome. Through adding a specific nickel to the alloy, the electrical ability and heat conductibility will be decreased significantly which will result in the loss of magnetize ability .Using nickel in the fully specific alloy zones results in stability of physical properties such as heat expansion coefficient. The criterion followed in offering the product to domestic and foreign markets is the analysis governing the NICO Company.

 

 

 

 

 

 

 

 

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