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All
of the Ferro alloys products manufactured by C.C.M ASIA Company are
sold though the company's agencies. And the providers and
manufacturers of Ferro alloys basic materials produce their
commodities concordant with the global standards and all of them
have obtained ISO 18000, ISO 14000 and ISO 9000 from European Union.
1-Ferro Silicon
2-Micro Silica
3-High carbon Ferro-chromium
4-Low carbon Ferro Chromium
5-Ferro
Silicon magnesium
6-High carbon Ferro Magnesium
7-Low carbon Ferro Magnesium
8-Petrol coke
9-Bauxite
10-
High sulfur graphite
11-low sulfur graphite
12-Oily
graphite
13-Ferro Phosphor
14-nickle
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1-Ferro
Silicon
Ferro
Silicon is usually used in steel industry as a deoxidizing material
and it is also used as a bud or spraut in the Moulding industry. It
also has major applications as deoxidizing material in steel
manufacturing and alloy manufacturing industries, in the production
of cast iron and steel, making improvement in the metallic structure
and granulation in the molding of alloy and non-alloy cast irons,
restoration of other Ferro alloys, and especially in the structure
of nouvelle alloy steel. The main material used is FE Si Mg. This
product which presently is manufactured in 3 different sizes:
(10-60) mm, (3-10) mm, (0-3) mm, is supplied in domestic and foreign
markets and is packed according to the global standards. The
customers' taste is an important factor in selecting the packing
type. The product is produced using Norway's Elkem Technology.
The chemical components of the product

The physical properties of the product


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2- Micro Silica
The
dust resulted from the production of Ferro Silicon, is gathered
through special processes for the sake of environmental health and
economical reasons and is offered to the market under the trade name
of Micro Silica has many applications in different industries such
as refractory, paint manufacturing, hardware industries, including
the manufacturing of computer chips, and also one of its most
important applications is in building construction since through
adding this substance to the concrete, the resistance, durability
and the impermeability of the concrete will be increased so that
nowadays the aforesaid substance is considered as the main
components of concrete in bridge construction industry and building
construction.
The chemical components of the product

Physical properties of the product
 
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3- High carbon Ferro-chromium
Chromium
improves the inflexibility of the steel in oil and weather and
through lowering the critical cooling rate essential to create
marten site, it will increase the depth of hardened layer and in
this way the inflexibility of steel is improved and the impulsive
resistance is decreased. Principally in Metallurgy science (melting
of metals), the Chromium element is a constituent of Carbide; and
Carbides in steel alloys made by Chromium show an increased
resistance to abrasion. The resistance towards heat and hydrogen
pressure is also improved through adding chromium. To increase the
resistance of steel, and specially the specific alloy cast irons
against corrosion, the use of at least 13% Chromium will be
essential which should be solved in the main element. Chromium
narrows the limit of austenite and in this way the ferrite zone is
expanded but in Manganese –Chromium and Nickel-Chromium steel alloys
it stabilizes the zone of austenite.
The chemical
components of the product (Fe cr)

size distribution
of product
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4-Low carbon Ferro
Chromium
The
chromium improves the inflexibility of steel in oil and water and
through lowering the critical cooling rate essential for marten
site, the depth of hardened layer is increased and through adding it
to the alloy, the inflexibility is improved and moreover the
impulsive resistance is decreased. Principally the low carbon Ferro
Chromium is used in the production of special alloy steel. Carbon in
Metallurgic structure of a piece leads to problems and in order to
increase the effects of carbon, the low carbon Ferro chromium is
used. Generally these alloys show an extraordinary resistance to
corrosion.
The chemical compound of the
product (Fe cr)

The size distribution of the
product (Fe cr)
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5-Ferro Silicon magnesium
The
magnesium component of cast iron makes the condition proper for the
establishment of global graphite. In alloy manufacturing, the
unbreakable cast irons have many applications. And through adding
Ferro Silicon Magnesium to steel and cast iron alloys, the resistance
to impulse is also increased and the rigidity is improved. Through
adding a specific portion of Ferro Silicon magnesium to cast irons
their rigidity is increased from 40 to 60 Kg/square millimeters in
non alloy cast irons and from 60 to 110 Kg/square millimeters in
austemperred alloy cast irons (ADI). Generally the Ferro Silicon
Magnesium is added a little before pouring the melted material in
the mould. The magnesium is absorbed by graphite sprout’s, and the
surface tension is changed so that the growth condition will be the
same in all directions and the tension rigidity and the relative
length change and elastic module of the parts is improved.
The chemical
compound of the product (Fe si Mg)

size
distribution of the product (Fe si Mg)

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6- High carbon Ferro Magnesium
Magnesium is used as a
deoxidizing material. The combination of this element with Sulfur
makes Magnesium Sulfur (Mns) and in this way the improper effect of
Ferro Sulfur and the resulted breakability is decreased. This
element has a special importance as a component in nicely cut cast
irons and steel. Through adding of specific Ferro magnesium to the
alloy the risk of breakability of the piece or pieces is decreased
and the Ar1, A3 lines are lowered and the critical cooling rate is
significantly decreased and in this way the rigidity is increased.
Also through adding a portion of magnesium, the rigidity is
increased. And if the portion added is more than 4%, a marten site
structure is developed in the alloy and the breakability of pieces
is increased therefore it is only used in special alloys. The steel
produced with more than 12% of Mn, and high percentage of carbon, is
austenite. Since Mn. expands the austenitic limit significantly. In
the steels produced through adding a portion of Ferro Magnesium, the
rigidity of outer layer is increased as a result of impulsive
tension to the outer layer while the inner layer remains soft and
thus they show a high resistance toward impulsive forces. The
steels, in which the Mn is used with a portion more than 18%, can
not be magnetized because of excessive transformation and the
produced alloys are special and are used cold as soft steels in low
temperatures. The heat expansion coefficient of steels is used
through adding a portion of magnesium while their heat and
electrical conducting capability are decreased. Generally magnesium
is one of the main 5 elements of Ferro alloys and for each 3% of
magnesium used the steel tension resistance is increased for 10Kg/mm
and if the magnesium is used in a portion between 3 to 8%, the
tension resistance will be less increased and if it is used in a
portion more than 8%, the tension resistance will be decreased. When
it is intended to increase the mechanical resistance and rigidity in
addition to the tension resistance, the high carbon Ferro Magnesium
is used.
Chemical compound of
the product (Fe Mn+)

size distribution of
the product (Fe Mn)
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7- Low carbon Ferro
Magnesium
Magnesium
is one of the main elements used in the metallurgic structure of
steels. Through lowering or increasing of manganese portion in steel
alloy, the rigidity of steel can be decreased or increased. The
formability and welding ability is increased but it has a little
effect on elasticity. considering the fact that in this type of
Ferro alloys, the increase of carbon results in the resistance
towards abrasion, the addition of 3% of manganese will increase the
tension resistance of the steel for 10kg/mm and it will be less
increased if adding 3 to 8% of manganese and in case of adding more
than 8%manganese, the resistance will be decreased. The yield stress
and stretch strength tension changes are similar to those of tension
resistance and through increasing the manganese in steel alloys, the
rigidity depth will be increased.
In some special steels, the
high percentage of carbon in Ferro Magnesia results in changing of
steel structure or molded pieces and when it is intended to increase
the rigidity of steel and prevent the decreasing of elasticity low
carbon Ferro Magnesia shall be used.
The
chemical compound of the product (Fe Mn-)

Grain size of
product (Fe Mn-)
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8-Petrol coke
Coke is used in high stoves and
great companies of alloy manufacturing as a vital primary substance
which is not substitutable. Presently it is attempted to decrease
the consumption of coke in high stoves and great Iranian and
international companies has had important achievements in this
regard which can change the parameters of steel production in the
next few years. The lowering of coke consumption per 1 ton of cast
iron produced has been the result of using gondola in the high
stoves which generally is used in the restoring process for the
production of steel from coke. And it is mainly used in steel, cast
iron and Ferro alleys manufacturing industries in the form of
petroleum coke. C.C.M ASIA Company provides the major part of his
need from European Union and Chinese markets.
Chemical compound of
the imported petrol coke:

Screen size: 1-4 mm |
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9-Bauxite
C.C.M
ASIA Company has started large activities at the field of refractory
materials. The company's experts have conducted various examinations
on the products provided from domestic or foreign manufacturers
.they also conduct different tests on the new refractory products
received to produce the commodities with higher quality. Today
special research units are established in this company prepared to
cooperate with other international and multinational research
centers in the region.
C.C. M ASIA is ready to conduct joint
researches with domestic and international companies for producing
of new refractory materials and industrial bricks in Alborz
Industrial city and Iran's north regions and he welcomes any types
of investment.
v
Bauxite is a
compound of 3 minerals
a)
Gibest Al2O3.H2O
b)
Diaspur Al2O3.H2o
c)
Buhmit Al2o3.H2O
v
Bauxite
is used in the following cases
1-
Aluminum
production(87% Al2O3 min)
Almost 90% of world produced bauxite
is used for the production of Aluminum. And according to Bayer
method, the percentage of Alumina should be high and the Silicon
should be less than 5%.
2-
refractory consumption (75-90% Al2O3)
Contains proper chemical compound:
less than 2 % of Ferro oxides , less than 3.8% of titanium oxides,
and the minimum percentage of alkali elements .and because of
having high refractory properties it is generally used in steel and
molding industries and also in the structure of patil lining.
3-
abrasive consumption(78-85%AL2O3)
Contains the chemical compound of Calcined Bauxite
4- Chemical consumption (57-60%Al2O3)
In the production of alumina contained
chemical materials it contains the minimum proportion of Ferro and
the Alumina is solvable in Sulfuric Acid.
Bauxite 2
Bauxite is used in the production of
high alumina cement and it has the minimum percentage of Silicon
and Ferro. The cement type determines the percentage of Al2O3
used. The bauxite presently supplied by this company for the domestic
customers, is of a
rotary
type.
The chemical
compound and physical properties of rotary bauxite

Grain’s size
product of rotary bauxite
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10- High sulfur
graphite
Black
carbon or graphite is crystallized in the hexagonal system and after
being crystallized it will be show itself with a metallic luster.
Its specific gravity is between 2.1 to 2.2 and it is used mostly and
mainly in the metal melting and molding industries for alloy
manufacturing and making structural changes in the metals. it is
used because of containing high percentage of Sulfur , because
comparing with other elements , Sulfur shows the highest degree of
tendency to form sulfuric compounds that leads to grains segregation
.It is also used to mold the pieces that should be nicely cut and
easily machinable and also in order to reduce the breaking strength
of pieces or alloys.
The chemical
compound of the product

Size distribution of
the product
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11-low sulfur graphite
Low
sulfur graphite is an important factor in molding and welding
industries because of the effects it has on super alloys. The sulfur
percentage should be too trivial and controllable so that it does
not lead to the structural changes in the alloy. Principally, using
low sulfur graphite in super alloys and iron cast alloys results in
a proper rigidity and the resistance to abrasion will be increased.
The chemical
compound of the product

size distribution of
the product
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12-Oily
graphite
Oily graphite is mainly used in molding
industries and its industrial types are produced through special
analysis. It is generally used in order to level an area.
Chemical composition
C=90 %( min)
Screen size: Mesh 200
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13-Ferro Phosphor
Phosphor
exists in different types of white phosphor, yellow phosphor, and
black red phosphor. Phosphor has a destructive effect on the steels
and it should be used in a controllable portion between 0.03 to 0.05
Phosphor is known as a bothering element in the steels because it
causes alluvial materials of phosphor compounds after freezing which
results in secondary separation at the freezing mode and it also
leads to the developing of austenite zone. Phosphor penetrates in a
low speed at α phase and results in inconsistency in the consistent
structure of metals. Using phosphor will be too trivial even at the
time of emergency because it makes the alloys breakable and highly
sensitive to impulsive forces.
The Ferro Phosphor is used more often
in the steels used as construction materials and it increase the
rigidity and resistance to corrosion if it is combined with 1.0%
carbon. Especially in Chrome and Nickel contained austenitic steels
it may increase the yield point.
Principally, it is used in special
alloys of molding to change the form of phases and Ferro Phosphors
used generally contained 15 to 25 % phosphor
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14-Nickle
In
the steels used as construction material or those used in alloys,
nickel increases the resistance to impulsive forces even in very low
temperatures. Nickel does not lead to the generation of carbide and
lowers the transforming points of A1 & A3 and through developing of
a solid solution, it will increase the rigidity o all steels. If it
is used in more than 7%, it will expand the austenite zone in the
steels that contain high percentage of Chrome. Through adding a
specific nickel to the alloy, the electrical ability and heat
conductibility will be decreased significantly which will result in
the loss of magnetize ability .Using nickel in the fully specific
alloy zones results in stability of physical properties such as heat
expansion coefficient. The criterion followed in offering the
product to domestic and foreign markets is the analysis governing
the NICO Company.

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